E-Textile Workshop

At New York Textile Month. Exploring soft electronics and technology + craft.

Fall 2024

Genre

Skills

Workshop Planning, Mechanical Engineering

Research — Cornell Hybrid Body Lab

Time

Context

As a continuation of the LivingLoom (check it out here!) project, our team wanted to bring the concept of making e-textiles into practice with local artisans.


My role centered around making an open source thread extrusion machine usable at the workshop.



Mechanism

We aimed to have comprehensive machine that takes a customizable liquid solution and turns it into usable thread.

FIG 01. Machine extrusion process (how the machine makes the thread!)

FIG 02. Initial design sketches

Construction

I designed and created all part models on Fusion 360, and then tested them by making iterations on PLA and resin 3D printers.


Designed PCB, box, and UX for controls.

FIG 03. Left: Construction process, Right: Final product

FIG 04. Print Graveyard :^(

Yarn Recipe Experimentation

We had 3 primary recipes to choose from: thermochromic, charcoal, and pH sensing.

FIG 05. Thermochromic

FIG 06. Thermochrom. Demo

FIG 07. Charcoal

FIG 08. Charcoal resistance

FIG 09. pH Sensing

Usage

FIG 10. Use guide

a) Load syringe

b) Fill coagulation and water bath

c) Start extruder

d) Thread begins to form

e) Wind thread around 1st bobbin

f) Wind thread around 2nd bobbin

Workshop Planning

We hosted a community-engaged workshop to better understand the material-exploration needs of the textile craft community.

FIG 11. Workshopping Time Distribution

FIG 12. The workshop!

Swatch Results

These were the swatches participants produced with the material usage labeled.

Wet-Spun Activated Charcoal

Cotton

Wet-Spun Thermochromic

Conductive

Coated Biodegradable Conductive

This research presented here was also submitted for DIS 2025.

Research under guidance of:

The Cornell Hybrid Body Lab


Special Thanks to:

Jingwen Zhu, Professor Cindy Kao



Publication & Acknowledgements