VitalThreads

Envisioning self-sustaining wearable technology using biofuel cells.

Summer 2024

Genre

Skills

Interaction Design, Mechanical Engineering, Concept Iteration

Research — Cornell Hybrid Body Lab

Time

Context

Devices with batteries has always been the default. Here, we want to explore a paradigm shift: how we can re-shape a new form of human-computer symbiosis by generating

energy from the body?

FIG 01. Intersection of design space

Mechanism

The biofuel standard: in enzymatic anodes, enzymes allow for oxidation of biofuel in sweat that release electrons. The catalytic anodes accept these electrons to complete the circuit.

FIG 02. Electrochemical reaction of biofuel cells

FIG 03. Electrode structure of biofuel cells

Ideation

Envisioning the ideal shape for a wrist adhering PCB: since the textile must trace back to the PCB, the hard form of the device had to conform to the body.

However, the overall direction of the project shifted when we realized participants felt more comfortable with the PCB hidden, leading to softer more textile based designs.

Setup

Demo of the sample testing and charging setup. Under ideal circumstances, we see enough energy to keep a CASIO watch running just through sweat!

FIG 04. Super capacitor PCB

FIG 04. Supercapacitor PCB

FIG 05. Charged supercapacitor power supply

Fabrication

To fabricate the biofuel fabrics, silver/silver chloride inks (cathodes) are essentially stencil printed onto the textiles. The functional ink (anodes) is then applied evenly over it.

FIG 06. Fabrication process

Application

We designed two primary applications that can be described with our defined design space shown below:

FIG 07. Hankerchief

FIG 08. Beanie

This research presented here was also accepted for the 2025 UIST conference.

Research under guidance of:

The Cornell Hybrid Body Lab


Special Thanks to:

Jingwen Zhu, Professor Cindy Kao



Publication & Acknowledgements